Apparel, Fashion & Retail, Technology

Tonello Colors Denim Responsibly with the “Laundry (R)Evolution” Approach

Published on 
Author: TEXTILE VALUE CHAIN

Denim doesn’t have to remain blue, wasteful, or static.

Tonello showcases its Laundry (R)Evolution system at Kingpins Amsterdam, enabling brands to color denim responsibly with low environmental impact.

At Kingpins Amsterdam, Tonello introduces a transformative approach to denim finishing, redefining it as the starting point of design rather than the final step in the production process. By leveraging advanced technologies across the entire manufacturing cycle, Tonello empowers brands and designers to finish and recolor denim with dramatically lower environmental impact, while unlocking new creative possibilities that are fully responsible.

Smart, sustainable finishing: the core of Laundry (R)Evolution

  • THE Laser 2.0: A next-generation, designer-focused laser system that delivers consistent, industrial-speed results while enabling precise, creative detailing down to the pixel.
  • All-in-One System: Tonello’s most advanced washing machine integrates four sustainable technologies, reducing water, energy, and chemical consumption while boosting productivity.
  • New Dryer Line: Entirely designed and manufactured in-house, optimized for energy efficiency and reduced environmental impact.
  • Metro Digital Platform: Every step of production is monitored by Tonello’s Metro platform, which tracks verified consumption for each garment, including carbon footprint, ensuring transparency and reliable data for responsible brands.

Innovating responsible denim coloring

Building on the Laundry (R)Evolution platform, Tonello now enables responsible denim coloring, opening creative and circular possibilities. Two proprietary technologies lead the way:

  • Wake: Natural, Circular Dyeing
    Wake is the first patented system for natural dyeing using organic raw materials and vegetable waste, such as plant matter, peels, and fruit or vegetable rinds. These materials are dried, infused, and transformed into rich, organic colors. The process is fully compostable, generating zero synthetic waste. The “The Botanicals” overdyeing capsule offers softly vibrant shades inspired by nature’s calm spectrum.
  • DyeMate: Responsible Indigo and Beyond
    DyeMate is a patented technology enabling garment dyeing with indigo, sulfur, and VAT dyes in a single, low-temperature process. It delivers deep tones or striking overdyed effects, even on raw denim, while significantly reducing time, water, and chemical usage compared to traditional methods. It is the natural evolution of Tonello’s Sulfur Essence collection, originally developed for ready-to-dye garments.

This approach is not limited to new collections. Wake and DyeMate offer brands a sustainable way to refresh unsold stock or past-season garments, giving them a new look, palette, and identity. It is a smart, eco-conscious method to reduce waste, enhance value, and extend the life of existing products.

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