At the upcoming IGATEX textile machinery exhibition in Karachi, Pakistan, from April 24-26, Monforts will present its latest advancements in energy-efficient textile finishing technology. The spotlight will be on the Universal Energy Tower, a standalone air/air heat exchanger module designed to optimize energy recovery from exhaust airflows in existing thermal systems, including stenters and THERMEX dyeing ranges. This innovation enables energy savings of up to 25%, depending on exhaust air volume and operating temperature.
Universal Energy Tower: A Game Changer in Energy Efficiency
The Universal Energy Tower features an integrated fresh air fan with speed control, ensuring efficient operation. Designed for convenience, it includes:
- Easy access to heat exchanger modules for seamless cleaning.
- A large condensate collection tank with a lint filter.
- Real-time temperature visualization and maintenance interval tracking.
As part of Monforts’ modular upgrade solutions, the Universal Energy Tower can be integrated into existing finishing lines, significantly reducing operational costs.
Monforts Area Sales Manager Manfred Havenith.
“Monforts machines are renowned for their durability and long service life. However, retrofitting existing lines with advanced control and drive technology can greatly enhance performance and energy efficiency,” says Manfred Havenith, Monforts Area Sales Manager. “At IGATEX 2025, we look forward to engaging with customers to explore these cost-effective upgrades.”
Matex Eco Applicator: Sustainable Textile Finishing
Another highlight at IGATEX will be the Matex Eco Applicator, an innovative alternative to conventional padding processes. This technology significantly reduces the energy required for drying treated fabrics by applying precise amounts of finishing chemicals with minimal residual moisture (~35%).
Key benefits of the Matex Eco Applicator:
- Reduces drying capacity needs in stenters, leading to substantial energy savings.
- Allows even application of finishing chemicals on one or both sides of fabrics.
- Enables dual treatment for advanced textile applications, such as hydrophobic/hydrophilic fabrics for professional clothing and specialized denim finishes.
Modular Upgrades for Enhanced Performance
Monforts continues to expand its modular retrofit solutions, offering cost-effective enhancements for existing machines. Some notable upgrades include:
- Clip Opener for MONTEX Stenter: Reduces wear on clip tables and blades while ensuring quieter operation.
- Advanced HMI Systems: New 19-inch compact OS Windows PCs enhance operational efficiency.
- Frequency Converter Upgrades: Modernizes machines to minimize downtime and optimize energy use.
Strong Presence in Pakistan’s Textile Industry
Monforts enjoys a long-standing relationship with Pakistan’s leading vertically integrated textile manufacturers. Companies across Karachi, Lahore, and Faisalabad continue to rely on Monforts’ proven technologies, including MONTEX stenters, Monfortex sanforizing units, and THERMEX dyeing ranges.
“As these manufacturers expand into new markets, Monforts supports them with trials, optimized processing parameters, and cutting-edge solutions at our Advanced Technology Centre (ATC) in Germany,” says Havenith.
Meet Monforts at IGATEX 2025
Monforts specialists will be available at the Al-Ameen stand (A13-A30, Hall 5) to discuss innovative solutions for sustainable and cost-effective textile production.
