Finishing machinery specialist Monforts will be present at the forthcoming Febratex textile machinery show in Blumenau, Brazil, from August 20–23. Uniferro, the company’s new regional partner, will also be on display. Monforts recently acquired substantial big orders in Central and South America.
This new partnership comes after Herbert Erdmann of Euro Texteis, a service agency, retired well deservedly after more than 30 years of assiduous effort with Monforts to establish a dominant market position for Thermex dyeing ranges, Montex stenter dryers, and related finishing technologies.
After sales and service
Uniferro has been involved in the textile sector for more than 50 years, and it has offices in Sao Paulo and Ceara in addition to sub-agents all across Brazil.
Fabrice Meyer, the owner of Uniferro, says, “We are thrilled to be partnering with Monforts. Our focus has always been on providing our customers with the best technology.”
For the fabric finishing sector, Monfort’s Montex stenters and Thermex dyeing ranges are industry standards. They offer numerous benefits in terms of production throughput, particularly when it comes to attaining energy efficiency and savings.
“Investment in new technology and capacity expansions are very important to our customers in Brazil, who are looking to stay ahead of the competition in terms of sustainable, high-quality production,” says Monforts Regional Sales Manager Achim Gesser. “We find that they carefully assess the benefits of each advanced new technology in order to thrive in a sector that is constantly changing and as a result, have adopted ongoing strategies of continuous investment.”
coaTTex
At Febratex, Monforts will introduce its very latest coaTTex coating unit exclusively dedicated to air knife and knife-over-roller coating. For single-sided application with paste or foam, the versatile coater is suitable for both incorporation into existing finishing ranges as well as installation with new Monforts Montex stenter systems.
A wide range of coatings can be applied to fabrics for providing functions such as waterproofing, liquid and gas protection and breathability, in addition to foam lamination and black-out coating.
Denim hub
Brazil remains a buoyant hub for textile manufacturing with a particular stength in the denim dyeing and finishing sector and many Monforts Thermex hotflue dyeing systems are already operational in the region, reaping the benefits of the Econtrol® process.
Econtrol® is a continuous process for the dyeing of woven cotton and cellulosic fabrics, especially denim, in which reactive dyestuffs are fixed into the fabric in a one-step dyeing and drying process with a controlled combination of steam and air. The entire pad-dry process takes just two-to-three minutes.
“Differentiation is the key in the highly competitive denim fabrics industry, whether through the successful incorporation of new fibres, accommodating new fabric constructions or exploring the many options for how to treat them at the finishing stage, to gain a market advantage,” says Achim Gesser. “Our lines allow users to be extremely versatile and respond quickly to market demand, while also allowing very short production runs.”
Energy savings
Because finishing is a particularly energy-intensive part of the textile production chain, it is exactly where convincing results can be achieved, he adds, and Monforts has developed a wide range of energy-saving. These included a range of heat recovery systems, such as the Universal Energy Tower and the ECO Booster. Both can also be retrofitted to existing ranges to make production more resource-efficient and economical, yet without having to invest in a new machine.
“Energy costs tend to be high in Brazil and can account for up to 70% of production costs for our customers, so there is great demand for ways of saving money,” says Gesser. “Cutting energy usage also helps in terms of global warming and reducing carbon footprint, of course, so these latest technologies are a win-win for fabric finishers. As we look forward to a promising partnership with Uniferro in Brazil, we would like to extend our thanks and best wishes for the future to Herbert Erdmann for his hard work over the years.”
