Removing foreign particles from cotton has always been a challenge. However, with Trützschler’s T-SCAN technology, textile manufacturers in India are now experiencing significant improvements in contamination removal and yarn quality. This intelligent solution, successfully implemented in cotton ring spinning lines, is now proving its efficiency in rotor applications, ensuring higher quality output and reduced rejections.
Revolutionizing Cotton Cleaning
Cotton bales often contain unwanted materials like leaves, stems, plastic, jute particles, metal, and paper. These contaminants can slip past the initial cleaning stages in the blowroom, causing severe issues such as yarn breaks, dye inconsistencies, and fabric defects. In ring spinning, yarn clearers effectively remove such impurities. However, in rotor spinning, detecting and eliminating polypropylene contamination remains a major challenge.
The solution? T-SCAN! This state-of-the-art system, with its TS-T3 and TS-T5 models, ensures thorough detection and removal of contaminants. The latest versions of this technology maximize yarn quality while minimizing fiber loss. This is especially beneficial for rotor spinning and recycling segments, where contamination control is crucial.
Proven Performance in the Indian Market
Several leading textile manufacturers in India have already confirmed the impressive results of Trützschler’s T-SCAN systems.
Nandam Terry & Nandam Denim (Ahmedabad, India)
Ashish Raval, Vice President Spinning, Nandam Terry:
“Installing TS-T3 and TS-T5 technologies has drastically reduced color
contaminations and improved fabric appearance, satisfying high-end brands and
our end users.”
One of the largest denim manufacturers in India, producing 45 tons of denim and 10 tons of terry towel products daily, has reported significant improvements after implementing TS-T3 and TS-T5 technologies.
“Since installing T-SCAN, color contamination has drastically reduced, and cotton ejection is minimal. Our fabric appearance has improved, allowing us to sell contamination-controlled yarn to high-end brands. Our end users are extremely satisfied.” – Ashish Raval, Vice President Spinning
Thiagarajar Mills Ltd. (Madurai, India)
Muthupalaniappa M., Senior Vice President (Technical), Thiagarajar Mills Ltd.: “The TS-T5 has significantly improved our yarn quality by reducing contamination and is easy to operate and maintain, with great support from Trützschler.”
A leading vertically integrated textile manufacturer in South India, producing 250 tons of yarn per month for denim products, successfully integrated TS-T5 in ring spinning and extended it to rotor spinning.
“The quality of our yarn in terms of contamination has greatly improved with TS-T5. It is easy to operate and maintain, offering enhanced cleaning for polypropylene. The Trützschler team has provided outstanding support, helping us tackle contamination challenges effectively.” – Muthupalaniappa M, Senior VP (Technical)
Blue Rose Cotspin LLP (North India)
Blue Rose Cotspin LLP. is happy with the
performance of the TS-T3. From left to right:
Ganesh Bansal (Chairman), Sawant Singh
Kulhari (General Manager of the plant) Ashwani
Garg (Managing Director) and Vikas Bansal
(Managing Director).
Producing 20 tons of yarn daily for hosiery and weaving, this company has completely eliminated contamination complaints after installing TS-T3.
“T-SCAN’s performance is excellent. It effectively removes all contaminants while preserving good fibers. The auto-calibration feature is incredibly valuable to us.” – Ashwani Garg, Managing Director
Patiala Gold LLP (Samana, Punjab)
Kamal Kumar, Managing Director, Patiala
Gold LLP: “The TS-T3’s user-friendly
maintenance minimizes downtime and boosts
production efficiency compared to other foreign
part separators”
Operating 12 Trützschler cards with IDF, producing up to 30 tons of rotor yarn daily, this company appreciates the user-friendly maintenance of TS-T3.
“The minimal downtime and higher production efficiency compared to other foreign part separators have significantly boosted our operations.” – Kamal Kumar, Owner
Why T-SCAN? Minimal Maintenance, Maximum Efficiency
- Highly effective in removing contaminants (including low-contrast and transparent polypropylene)
- Energy-efficient (uses up to 80% less compressed air than competing systems)
- Minimal fiber loss, ensuring maximum yield
- Low maintenance requirements, reducing downtime and improving operational efficiency
About Trützschler Group
The Trützschler Group SE, headquartered in Mönchengladbach, Germany, is a global leader in textile machinery manufacturing. The company specializes in Spinning, Nonwovens, and Card Clothing, with production facilities across Germany, China, India, the USA, and Brazil. Trützschler’s local service teams in Turkey, Mexico, Uzbekistan, Vietnam, Pakistan, Bangladesh, and Indonesia provide industry-leading customer support.
For more information, visit: www.truetzschler.com
