Fabrics & Processing | News & Insights

Launch of 3D Knit Facemasks By Heston

Published: July 21, 2020
Author: Manali bhanushali

Philadelphia based Heston was planning to launch its patent pending 3D knitted sustainable backpack before the pandemic came along and has now developed a range of 3D knitted facemasks.

“I’m a designer and founding member of this new textile start-up. We are working to revolutionize a traditionally wasteful industry through the use of sustainable production techniques and ethical manufacturing in the way of seamless, waste free, and autonomous 3D knitting technology within the USA,” was mentioned byColin Heston.

“We were inspired to help where we could and took the opportunity to develop a truly amazing mask for personal protection. Our mask is fully seamless, waste free, antimicrobial, and made right here in America. Packed with a multitude of features and benefits, our mask maintains a clean and simple aesthetic due to the unique 3D knit structure and knit-to-shape patterning techniques.”

“Our masks are knit in North Carolina, and our yarns are also sourced locally in North Carolina. After knitting, we apply the tags by hand in our small cosy workshop in Philadelphia where masks are also packaged and fulfilled by hand.”

Heston’s 3D flat knitted mask is machine washable for easy and convenient maintenance. It recommends washing in cold or warm water and removing the metal nose crimp before washing (easily slides in and out of its dedicated sleeve). Heston also recommend air drying your 3D knit mask in order to retain optimal fit and shape, but it can be machine dried as well. The mask may tighten slightly which is easily remedied with some gentle manipulation and stretching.

Specially engineered stitch structures and knit to shape techniques combine to create an extremely comfortable and ergonomic fit that conforms to your unique facial structures, Heston says. An integrated adjustable metal nose crimp also allows you to create a custom fit and airtight seal. Much like a sneaker, you can expect the fit of your mask to improve after some initial usage. If mask feels snug, simply tug on both ear loops and gently manipulate the mask, the company adds.

“Heston’s purpose boils down to the essence of humans being better. We set out to address a ‘sustainability’ issue. In the process, we developed a company that blends pioneering manufacturing techniques, reliance on a reinvigorated domestic labour force, and the creation of high quality and purpose driven product. All goods bearing the Heston brand are designed with the conscious consumer in mind who cares about product origin, how their goods are made, and minimizing their impact on the environment. Supporting the Heston brand supports a push towards a more ethical and sustainable future for soft goods, textiles and much more.”

“We have been inspired to join the fight against Covid-19 and support our domestic manufacturing partners during these uncertain times. In response, we designed a better mask for the general public to use as a long-term solution to our current situation. Our 3D knit masks help to curve the consumption of single use masks that accumulate into our waste-stream, and to keep the supply of N95 masks available for frontline workers and first responders who need them most.”

They are proud to partner with one of the most innovative 3D knitting facilities in the USA, using cutting edge programming techniques, and some of the most advanced machinery on the market in order to produce the highest quality product they concluded.

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