Discover the Secrets of High-Quality Yarn Production with Meera’s DTX-300 Direct Twisting and Precision Winding Machine Shakti Motani 1 April, 2023 DTX-300: MEERA’s Latest Direct Twisting and Precision Winding Machine for High-Quality Technical Yarn Production Set to Launch at ITMA 2023 in Milan, Italy
FIBC Big Bags, Industrial Yarns, Raffia Twines, Sewing Threads, Cotton Twines, Baler Twines, Agriculture Twines,
Ropes, Cords, artificial grass, technical textiles etc.
MEERA has developed a new twisting machine called DTX-300 that combines direct twisting and precision winding in one step. This can provide several benefits in the manufacturing process, including increased efficiency, improved quality and consistency of the finished product, and reduced costs.
What is DTX-300
Direct twisting involves twisting together two or more ply of yarn with a specific twist level. Precision winding involves winding the twisted strand onto a spool or bobbin with a specific tension and winding pattern. By combining these two steps into one, the DTX-300 machine or process can streamline the manufacturing process and produce a high-quality finished Yarn.
Why Precision Winding?
In precision winding, the yarn is wound onto the package in a precise and consistent manner, with a constant number of coils per rotation of the package. This helps to ensure that the yarn is wound evenly and consistently, which is important for a variety of reasons.
One of the key features of precision winding is that the winding angle decreases as the package diameter increases.
This helps to maintain a consistent winding tension and prevents the yarn from becoming too tightly or loosely
wound.
Precision winding is typically achieved by using a thread guide to displace the yarn as it is being wound onto the package. which helps to ensure that the yarn is wound in the desired pattern.
Advantages of Combining Twisting and Precision Winding
Combining direct twisting and precision winding in one step can provide several benefits in the production of yarns. One benefit is that it can increase the efficiency and speed of the production process.
By combining the two steps into one, the production line can move more quickly and smoothly, reducing the overall time required to produce the finished yarns. Another benefit is that it can improve the quality and consistency of the finished yarns. By performing both steps in one operation, there is less opportunity for errors or variations to occur, resulting in more uniform and reliable yarns.
Additionally, combining direct twisting and precision winding into one step can also reduce the cost of production, as it eliminates the need for additional equipment or labour to perform the separate steps. This can result in cost savings for the manufacturer.
Industries benefitting using DTX-300
Precision winding is particularly important for heavy denier yarns like FIBC Big Bags, Industrial Yarns, Raffia Twines, Sewing Threads, Cotton Twines, Baler Twines, Agriculture Twines, Ropes, Cords, artificial grass, technical textiles, etc
Variety of Yarns that can be produced on DTX-300
MEERA’s DTX Series – direct twisting and precision winding machine is designed to produce high-quality yarns from a variety of materials, including PP tape, raffia, multifilament, monofilament, and staple yarns. This versatility makes the machine suitable for use in a wide range of applications.
DTX-300 Technical Features
DTX-300 machine by MEERA can accommodate large input packages with a diameter of 260 mm (10 inches) or 300 mm (12 inches). It is also capable of handling a wide range of denier, or fibre thickness, ranging from 600 to 20,000, which may be beneficial for manufacturing a variety of yarns.
In addition, the DTX-300 has a high-speed twisting and winding capability of up to 400 meters per minute, which may be useful for producing large quantities of yarns quickly.
It also has a variety of takeup tube options, including parallel cylindrical, conical, and tubeless, which may allow for greater flexibility in the manufacturing process. Finally, the DTX-300 also has the option of an additional panel-controlled oiling device for extra lubrication, which is useful for premium quality finished yarns.
Advantages of DTX-300
Here is a summary of some potential advantages of the DTX-300 direct twisting and precision winding machine.
- High-speed twisting and precision winding: The DTX-300 is designed to produce high-quality yarns
at high speeds, combining direct twisting with precision winding to ensure consistently and even
winding. - Excellent package quality: The machine is designed to produce high-quality packages with a
consistent number of coils per rotation, helping to improve the overall quality and appearance of the
finished product. - Low energy consumption: The DTX-300 is designed to be energy efficient, helping to reduce
operating costs and reduce the carbon footprint of the production process. - Increased post-processing efficiency: Precise winding can help to improve the efficiency of post-processing operations, such as knitting, weaving, and embroidery, by reducing the risk of problems such as tangles and knots.
- HMI with the graphical user interface: The DTX-300 is equipped with a human-machine interface (HMI) with a graphical user interface, which makes it easy to operate and monitor the machine.
- State-of-the-art frequency converters: The DTX-300 is equipped with advanced frequency converters, which help to improve the accuracy and control of the winding process.
- Centrally / individually adjustable tape tension: The machine is equipped with adjustable tape tension, which allows the operator to fine-tune the winding process for optimal results.
- Lubrication-free traverse system: The DTX-300 is equipped with a lubrication-free traverse system, which helps to reduce maintenance requirements and extend the life of the machine.
- High safety standards and CE certification: The DTX-300 meets high safety standards and has been CE certified, ensuring that it is safe to use in a variety of settings.
- Integrated engineering for a longer lifetime: The DTX-300 is designed with integrated engineering, which helps to extend its lifetime and improve its overall performance.
- Simple maintenance: The DTX-300 is designed to be easy to maintain, with simple maintenance procedures that can help to reduce downtime and improve the efficiency of the production process.
- Reduced labour costs: The DTX-300 is designed to be efficient and easy to operate, which can help to reduce labour costs and improve the overall productivity of the production process.
- Reduced waste: Precise winding can help to reduce the risk of problems such as tangles and knots, which can help to reduce waste and improve the overall efficiency of the production process.
