News & Insights | Textile Technology

Cutting-Edge Technology Enables Cost-Effective Compact-Spinning Revolution

Published: November 21, 2023
Author: TANVI_MUNJAL

The COMPACTeasy mechanical compacting system introduced by Suessen is revolutionizing the compact spinning industry by addressing the need for increased productivity and cost optimization. This innovative system is capable of producing high-quality yarn at a faster rate, making it an attractive alternative to pneumatic systems.

Cost Optimization and Energy Efficiency

Spinning mills today are looking for ways to save energy and reduce costs. Traditional spinning systems require high initial investments and come with significant operating costs. Pneumatic compacting systems, in particular, consume much electricity, making them costly to run. COMPACTeasy offers a solution to this problem. With low investment cost, reduced energy consumption, and minimal maintenance requirements, it provides spinning mills with a cost-effective compacting option.

Unmatched Yarn Quality

Suessen’s COMPACTeasy system ensures excellent yarn quality without compromising on innovation. It is designed to produce high-quality yarns from various raw materials, including cotton, man-made fibres, and their blends. With a count range from Ne 20 to Ne 60, the system caters to a wide range of applications.

Intensive Double Compacting

The COMPACTeasy system guides fibres through a specially designed y-channel, ensuring intensive double compacting without the need for additional energy. Unlike other mechanical systems, the compacting channel of COMPACTeasy is wider, minimizing the chances of clogging. The system’s traverse motion extends the lifetime of cots, resulting in lower maintenance requirements and consistent yarn quality.

Sophisticated Technology for Durability

COMPACTeasy incorporates sophisticated technology to reduce wear and tear. It consists of a front top-roller retainer and the smaller COMPACTeasy roller. The compactor features a y-channel and the preceding pin, which enhances yarn irregularity and increases yarn tenacity. The system’s low spring force enables it to press the compactor against the bottom roller without causing excessive wear.

Flexibility and Compatibility

Suessen’s COMPACTeasy system can be easily retrofitted into already installed machines or added as a specification for new ring-spinning machines. This flexibility allows spinning mills to switch from ring to compact yarn production effortlessly.

Customer Appreciation

Customers of Suessen have been impressed by the low investment and operating cost of the COMPACTeasy system. They also appreciate the system’s ability to produce high yarn tenacity and consistency across a wide range of fibres and counts.

About Rieter

Rieter, based in Winterthur, Switzerland, is the world’s leading supplier of systems for short-staple fibre spinning. They offer machinery, systems, and components for converting natural and man-made fibres into yarns. Rieter covers spinning preparation processes and all four end-spinning processes, including precision winding machines.

About Suessen

Suessen, a subsidiary of the Rieter Group, is the world’s foremost manufacturer of spinning systems and components. Headquartered in Suessen, Germany, they focus on delivering value to customers through their expertise, innovative solutions, and exceptional after-sales service. Suessen invests significantly in research and development to improve technical and technological components in spinning machines for increased reliability and reduced maintenance.

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