Zimmer Austria, headquartered in Klagenfurt, is a renowned manufacturer of premium machinery for the textile printing and coating industry. With over 150 years of expertise, Zimmer has become synonymous with high-quality, reliable machines that set benchmarks in the textile sector. The company offers a diverse portfolio of machines tailored for various applications, including screen printing, coating systems, drying systems, and steaming systems.
Zimmer Austria’s Product Range
Zimmer’s product lineup includes:
- Screen Printing Machines: Designed for cost-effective, high-quality mass production with vibrant and durable prints.
- Coating Systems: Versatile solutions for applying liquid, paste, and foam coatings on different materials.
- Drying Systems: Integrated drying solutions for seamless production lines.
- Steaming Systems: Essential for fixing dyes and finishes in textile manufacturing.
The Zimmer MAGNOROLL: A Revolutionary Coating Solution
The Zimmer MAGNOROLL is a cutting-edge multipurpose coating machine that caters to the diverse needs of manufacturers across industries. Known for its precision and versatility, the MAGNOROLL is equipped with advanced features that make it a standout choice for coating applications. It can be integrated into an existing stenter coating line or configured as a specialized coating plant with web infeed, dryer, and exit modules.
Key Features of MAGNOROLL
- Working Widths: Ranges from 500 mm (20 in.) to 4800 mm (189 in.).
- Rotary Screen Printing Aggregates: Includes 1 or 2 rotary screen-printing units with repeat sizes between 640–914 mm.
- Magnet Roll Coating: Offers direct coating and low-add-on application.
- Knife Coating: Utilizes knife-on-air and knife-over-roll technologies for precise application.
- Slot Nozzle Devices: Features MAGNOJET or VARIOPRESS for full surface foam coating.
- Application Flexibility: Enables single or double-sided application in horizontal or vertical installations.
Application Methods
Zimmer has mastered various application techniques to suit diverse requirements:
- Magnet roller technology.
- Rotary screen printing with or without magnet systems.
- Screen-to-screen applications.
- Knife-on-air and knife-over-roll methods.
- Foam application devices.
Applications of MAGNOROLL
The MAGNOROLL is designed to handle a wide range of substrates and specialized coatings:
- Textiles and Technical Textiles: Suitable for liquid, paste, and foam coatings on various textile materials.
- Innovative Materials: Effective for substrates like glass fiber, paper, film, plastics, nonwovens, carpets, and more.
- Specialized Coatings: Ideal for infrared reflective camouflage, flame retardant finishes, water repellents, silicone coatings, dirt repellents, and thermal insulation.
Benefits of MAGNOROLL
- The only true multi-purpose coating machine capable of handling diverse materials and methods.
- Customizable to meet specific customer needs for optimal performance.
- Energy-efficient design ensures minimal consumption while delivering superior results.
- Guarantees consistent high-quality coatings that enhance final product quality.
Development Center Capabilities
Zimmer provides realistic testing conditions to refine coating processes:
- Machines mimic original production designs for accurate testing environments.
- Trials begin on smaller coating lines (maximum width of 620 mm) before scaling up to larger lines (maximum width of 2200 mm).
- Substrates can be tested with different chemistries independently or collaboratively with suppliers.
Customization Options
Zimmer’s in-house mechanical engineering and electrical assembly capabilities allow tools to be tailored precisely to customer requirements. This ensures reliable insights into coating processes under realistic production conditions.
Partnership with A.T.E. Enterprises in India
A.T.E. Enterprises Private Limited serves as the exclusive agent for Zimmer machinery in India. With over 85 years of experience, A.T.E. has earned the trust of leading textile manufacturers such as Welspun Living, D’Decor, Candor Textiles, Kusumgar, and Vista. These companies have integrated Zimmer MAGNOROLL into their production lines to enhance product quality and ensure consistent finishing that meets international standards.
Conclusion
The Zimmer MAGNOROLL embodies innovation and excellence in the textile coating industry. Its versatility and precision make it an indispensable tool for manufacturers seeking to elevate their production capabilities. Whether enhancing existing lines or exploring new possibilities, MAGNOROLL delivers exceptional outcomes that align with Zimmer Austria’s legacy of quality and reliability.
