Powering the Nation’s Industries A Career in Industrial Automation

Dr Abhilasha Gaur,

Chief Executive Officer

Electronics Sector Skills Council of India

The world around us is becoming increasingly automated. From the self-checkout lanes at the grocery store to the robots assembling cars on factory floors, industrial automation is revolutionizing the way we work and live. But behind the scenes, keeping these automated systems running smoothly are the skilled professionals who design, build, maintain, and operate them – the industrial automation specialists. But this journey wouldn’t be possible without the crucial role played by the Electronics Sector Skills Council of India (ESSCI). Integral to this development is the role of the ESSCI, which has been instrumental in shaping the workforce to meet the demands of this growing sector by providing training in different job roles.

What is Industrial Automation?

Industrial automation refers to the use of technology to automate various processes in manufacturing, production, and other industrial environments. It involves integrating machinery, sensors, and software to perform tasks that were previously done manually. Key components of industrial automation include programmable logic controllers (PLCs), human-machine interfaces (HMIs), sensors, robotics, and communication networks. This translates to streamlined operations, improved product quality, and reduced costs. From the high-precision robotic welding in car factories to the automated sorting systems in warehouses, industrial automation is quietly yet profoundly impacting every facet of industrial.

The Rise of Industrial Automation in India

India’s economic policies, especially the “Make in India” initiative, have significantly boosted the manufacturing sector, leading to increased adoption of automation to enhance productivity, reduce costs, and improve quality. Automation helps companies stay globally competitive by ensuring consistent output and minimizing errors. Technological innovations in robotics, artificial intelligence (AI), and the Internet of Things (IoT) have made automation more accessible and cost-effective. These advancements have led to the creation of smart factories, where machines communicate with each other to optimize production and reduce downtime.

The growing emphasis on high-quality products and efficient manufacturing processes has driven companies to increasingly adopt automation. Automated systems provide the precision and consistency needed to meet international standards and customer expectations while enhancing safety by reducing the risk of accidents in hazardous conditions.

In India’s rapidly evolving industrial landscape, the industrial automation market is projected to grow from USD 15.12 billion in 2024 to USD 29.43 billion by 2029, reflecting a remarkable CAGR of 14.26%. This growth underscores the importance of automation as a key driver of technological evolution and economic advancement, as highlighted in a report on medium.com.

Career Opportunities and Job Roles

Industrial automation sector presents a wide array of job opportunities suited to different interests and skill levels. The Electronics Sector Skills Council of India (ESSCI) offers training for 14 distinct job roles, catering to diverse aspects of automation and engineering. These roles include Building Management System Service Engineer, Electrician, Building Management System Project Manager, Mechanical Engineering and Plumbing General Manager, Mechatronics Maintenance Specialist, Mechatronics Designer and System Integrator, Robotics Automation Lead, Electrical Assembly Operator – Control Panel, Electronic Hardware Design Engineer, Electrical Technician, Mechanical Fitter Electronics, Field Technician – UPS And Inverter, Wireman Control Panel Electronics and Assistant Robotics Technician (Introduction).

Here’s a glimpse into some of the key areas:

1. Automation Engineer:

• Designing, programming, and maintaining automated systems and machinery. Working on the integration of automation solutions within existing processes.

2. Control Systems Engineer:

• Developing and implementing control systems to monitor and regulate production processes. Ensuring the reliability and efficiency of control mechanisms.

3. Robotics Engineer:

• Designing, building, and maintaining robotic systems used in manufacturing. Programming robots for specific tasks and ensuring their optimal performance.

4. Instrumentation Engineer:

• Focusing on the design and maintenance of instruments and sensors used in automated processes. Ensuring accurate measurement and control of production variables.

5. PLC Programmer:

• Specializing in programming PLCs which control machinery and processes in manufacturing plants. Troubleshooting and maintaining PLC systems to ensure continuous operations.

6. SCADA Engineer:

• Developing and managing SCADA systems that provide real-time data and control of industrial processes. Ensuring the efficient operation and integration of SCADA with other automation systems.

7. Maintenance and Service Engineer:

• Regular maintenance and troubleshooting of automated systems to minimize downtime. Ensuring that all automation equipment operates at peak efficiency.

Educational Pathways in Industrial Automation

A robust educational foundation is crucial for a successful career in industrial automation. Various educational pathways cater to aspiring professionals in this field:

1. Engineering Degrees:

• Bachelor’s Degree: A Bachelor of Technology (B.Tech) or Bachelor of Engineering (B.E) in Electrical, Electronics, Mechanical, or Automation Engineering provides the fundamental knowledge required for a career in industrial automation. These programs cover essential topics such as control systems, robotics, and machine learning.
• Master’s Degree: Pursuing a Master of Technology (M.Tech) or Master of Engineering (M.E) in Automation, Control Systems, or Robotics can further enhance expertise and job prospects. Advanced degrees offer specialized knowledge and research opportunities in cutting-edge technologies.

2. Diploma Courses:

• Diploma programs in industrial automation, instrumentation, or control systems offer practical knowledge and are often shorter in duration compared to degree programs. These courses are ideal for those looking to enter the workforce quickly or for professionals seeking to upgrade their skills.

3. Certification Programs:

• ESSCI provides skill training across various job roles, with certifications awarded by the National Council for Vocational Education and Training (NCVET) under the Ministry of Skill Development and Entrepreneurship. These certifications validate the skills and expertise acquired through ESSCI’s training programs, ensuring recognition and credibility in the industry.

 Essential Skills for a Career in Industrial Automation

To thrive in the field of industrial automation, professionals need a blend of technical and soft skills:

1. Technical Skills:

• Programming: Proficiency in languages such as Ladder Logic, C, C++, and Python is crucial. Understanding PLC programming and scripting for automation tasks is essential.
• Control Systems Knowledge: Understanding control systems, including PID controllers and SCADA systems, is vital for designing and maintaining automated processes.
• Electrical and Electronics Skills: A strong grasp of electrical circuits, sensors, and actuators is necessary to troubleshoot and maintain automation systems.
• Mechanical Aptitude: Familiarity with mechanical systems, CAD software, and robotic systems aids in the design and integration of automated solutions.

2. Analytical and Problem-Solving Skills:

• The ability to analyze complex systems, identify issues, and develop effective solutions is essential. Strong mathematical skills and understanding of algorithms are crucial for optimizing automated processes.

3. Project Management and Teamwork:

• Managing projects, working in teams, and coordinating with different departments are essential skills. Understanding project timelines, resource management, and budgeting ensures successful implementation of automation projects.

4. Communication Skills:

• Clear and effective communication is necessary for documenting processes, training operators, and collaborating with colleagues. The ability to explain technical concepts to non-technical stakeholders is also important.

Rise of industrial automation is reshaping industries worldwide, enhancing efficiency, and driving economic growth. Central to this transformation are the professionals who design, maintain, and optimize automated systems. As automation continues to evolve, educational pathways and essential skills in programming, control systems, and project management will be critical for those pursuing careers in this dynamic field, fostering innovation and maintaining India’s competitive edge in the global market.