The demand for sustainable and efficient operations has become a critical focus for organisations across various sectors. Embracing sustainable practices, such as implementing circular economy principles, reducing waste, and minimising environmental impact, is not only an ethical obligation but also a strategic necessity. Companies prioritising sustainability in inventory management can lower supply chain expenses, attract eco-conscious consumers, and enhance their overall reputation.
Maximising Space in Textile Warehousing
In textile production and warehousing, manufacturing space is one of the most valuable resources. Craftsman Storage Systems are specifically engineered to optimise available space, offering end-to-end storage solutions that enhance storage density, accelerate material handling, and improve operational flow.
Challenges with Traditional Inventory Management
Traditional inventory management methods often present significant operational challenges, including inefficiencies and inaccuracies stemming from manual processes. Reliance on paper records or basic spreadsheets can lead to errors in stock counts, item misplacement, and difficulties in real-time inventory tracking. These issues may result in stockouts, overstocking, and increased operational costs. Additionally, manual systems are labour-intensive and time-consuming, hindering a company’s ability to respond swiftly to market demands. The absence of real-time data and automation further restricts businesses from accurately forecasting and managing supply chain disruptions.
Craftsman Advanced Textile Storage Systems
Craftsman Storage Systems, a division of Craftsman Automation Ltd., provides cutting-edge, customised storage solutions for various industries, including textiles. Established in 1986, the company has significantly expanded its operations, crossing ₹4000 crore in turnover and employing over 3200 people across eight manufacturing facilities. Craftsman specialises in bespoke storage solutions that minimise floor space while ensuring cost-effectiveness, efficiency, speed, and ergonomic benefits tailored to meet clients’ automatic material storage and retrieval needs.
As a leader in the storage systems industry, Craftsman offers tailor-made solutions for the textile sector. Their advanced storage systems focus on maximising resource utilisation and streamlining material flow—key factors in the fast-paced textile industry.
Automated Storage & Retrieval Systems (ASRS)
Craftsman’s AS/RS solutions are designed to manage both palletised and roll storage for textile manufacturers. Featuring single or double-mast stacker cranes equipped with telescopic or direct roll forks, these systems enable smooth and safe retrieval with high throughput for a wide range of textile goods through fully automated storage operations.
- Storage Capabilities: The systems can handle single-deep, double-deep, or multi-deep storage configurations capable of storing loads up to 3000 kg with running speeds of 2.5 m/s and lifting speeds of 1 m/s at heights up to 40 meters to maximise warehouse capacity.
Roll Storage Solutions for Textile Manufacturers
Craftsman Storage Systems offers innovative solutions for managing large volumes of fabric rolls, achieving a remarkable 65% increase in floor area utilisation—ideal for warehouses looking to optimise their space.
- Direct Roll Storage: This system is designed for various fabric rolls without the need for pallets, providing highly efficient space utilisation. Key features include single/multiple roll picking, FIFO control, ERP synchronisation, and customisable heights.
- Palletised Roll Storage: Utilising telescopic forks for high throughput and efficient handling of palletised rolls, these ASRS systems are equipped for 24/7 operation with customisation options based on warehouse height.
High-Density Solutions for Textile Warehouses
Craftsman’s Multi-Deep Shuttle ASRS integrates various equipment types that work collaboratively—including ultra-capacitor-powered pallet shuttles and buffer conveyors—creating an automated pallet storage system that enhances operational efficiency.
- Pallet Transportation Systems: These flexible conveyor systems facilitate the steady flow of materials necessary for production and dispatch. They can be utilised in assembly lines or storage facilities with automatic or manually controlled workstations to boost productivity while reducing costs.
Automated Bin Storage for Trim and Accessories
The mini-load shuttle ASRS is specifically designed for managing smaller items like trims and packing materials. With the capacity to handle totes up to 50 kg, its modular design allows easy scalability—ideal for fast-moving inventories within textile supply chains.
Advantages of ASRS
Implementing ASRS offers numerous benefits:
- Increased warehouse storage density through optimised space utilisation
- Cost savings in labour and space
- Enhanced material sequencing
- Options for single, double, and multi-deep pallet selectivity
- Tailored solutions for all unit loads using Craftsman’s load-handling attachments
- Guaranteed pallet throughput
- Simple machine control with plug-and-play solutions for quick commissioning
- Low maintenance requirements and quiet operation
Conclusion
Effective inventory management with an emphasis on sustainability is now essential for businesses aiming to reduce waste while optimising stock levels. By adopting environmentally responsible practices, companies can significantly lessen their ecological footprint while increasing profitability and enhancing their brand image.
Craftsman Automation collaborates with A.T.E., a partner dedicated to providing advanced equipment that supports sustainable practices in the textile industry. A.T.E.’s commitment to innovative technology ensures that clients are well-equipped to face future challenges while benefiting from comprehensive machinery solutions and ongoing support services. Together, they aim to transform inventory management within the textile sector into a more sustainable endeavour.
