As the global nonwovens industry gathers at IDEA25 in Miami Beach this April, Beaulieu Fibres International will present its latest sustainable and high-performance fibre innovations designed to meet the evolving needs of various industries.
“IDEA25 is a pivotal platform at the intersection of nonwoven materials and sustainability, driving innovation to address environmental challenges and new opportunities. Through our Sustainable Fibres Program, we deliver low-carbon, recyclable, and circular solutions that seamlessly integrate performance with sustainability, adding value in co-design and Total Cost of Ownership (TCO) performance,” said Maria Teresa Tomaselli, General Manager, Beaulieu Fibres International.
Key Innovations on Display at IDEA25:
1. Self-Reinforced PP Fibres for Fully Recyclable Automotive Composites
Beaulieu will showcase its comprehensive range of polypropylene (PP) bonding fibres tailored for lightweight thermoplastic composites and automotive interior fabrics. These fibres help car manufacturers and OEMs achieve superior mechanical, thermal, and functional properties, while reducing vehicle weight and meeting stringent sustainability standards.
2. High-Performance Fibres for Liquid and Air Filtration
Beaulieu Fibres International is setting new benchmarks in the air and liquid filtration industry with its advanced MONO and BICO fine-medium count fibres. These innovations are the result of extensive R&D investments aimed at enhancing staple fibres in high-efficiency filtration applications.
New product launches include:
- Bicomponent fibre range (PET/PE, PP/PE) for high-loft filtration media
- Fine-count mono PP fibres for tribo-electric charged air filter media
- Up to 20% higher filtration efficiency in nonwovens, ideal for air handling units and residential furnaces
3. Premium Outdoor PP Fibres for Weather-Resistant Crop Protection
Designed for needlepunched crop covers, these high-performance fibres provide:
- Superior mechanical strength for long-lasting durability
- UV stabilization to prevent sun-induced degradation
- Hydrophobic properties for water resistance while maintaining breathability
4. Ultrabond: Designed for Recycling
Beaulieu’s UltraBond innovative bonding staple fibres eliminate the need for chemical binders, paving the way for 100% polypropylene (PP) needlepunched fabrics. These fully recyclable fabrics reduce waste generation and enable the production of high-value PP recycled products.
- Improved Total Cost of Ownership (TCO)
- Reduced ecological footprint
- Fully sustainable and circular materials
5. Advancements in Hygiene: Next-Generation Specialty Bicomponent Fibres
Expanding its hygiene portfolio, Beaulieu introduces advanced bicomponent solutions designed for enhanced softness, processability, and sustainability in absorbent hygiene products.
Key innovations include:
- Hypersoft fibres: Achieving 25% improved softness for topsheet applications while maintaining optimal processability.
- Meralux bicomponent trilobal fibre: Enhancing opacity, comfort, and absorption while reducing raw material use and cutting carbon emissions by up to 60%.
Meet Us at IDEA25!
Join Beaulieu Fibres International at booth 521 during IDEA25 (April 29 – May 1, Miami Beach) to explore our next-generation fibre solutions focused on innovation, co-design, and sustainability.
