News & Insights | Packaging and Designing | sustainable

FMI’ Analyst view: “Circling Sustainability: The Resilient Rise of Returnable Plastic Crates in Market Dominance”

Published: November 18, 2023
Author: TEXTILE VALUE CHAIN

The returnable plastic crate market size is projected to be worth US$ 1.7 billion in 2023. The market is likely to reach US$ 2.9 billion by 2033. The market is further expected to surge at a CAGR of 5.4% during the forecast period 2023 to 2033.

Key Market Trends and Highlights:

In some regions, government regulations and industry standards promote the use of returnable packaging to reduce environmental impact. Compliance with these regulations can create opportunities for the market.

Innovations in plastic materials and crate design have improved the durability and functionality of returnable plastic crates. RFID and tracking technologies have also enhanced the management of returnable packaging systems.

The ability to customize returnable plastic crates to suit specific product requirements and branding needs has become a trend. The flexibility makes them attractive to a wide range of industries.

The growth of industries such as agriculture, automotive, and retail, which rely on efficient transportation and storage of goods, creates opportunities for the returnable plastic crate market.

Returnable Plastic Crate Market Key Drivers

·         Growing environmental awareness and a shift towards sustainable packaging solutions have driven the adoption of returnable plastic crates. The crates are reusable, reducing the need for single use packaging and contributing to waste reduction.

·         Companies have recognized the economic benefits of using returnable plastic crates. The long term cost savings in terms of reduced packaging expenditure and waste disposal costs make them an attractive option, while the initial investment may be higher than disposable alternatives.

·         Returnable plastic crates are designed to optimize supply chain and logistics operations. They are stackable, durable, and lightweight, making them ideal for transporting goods efficiently, reducing transportation costs, and minimizing product damage.

·         In industries such as agriculture, food processing, and pharmaceuticals, returnable plastic crates offer advantages in terms of cleanliness and food safety. They are easy to clean and sanitize, reducing the risk of contamination.

Challenges in the Returnable Plastic Crate Market

·         The upfront cost of purchasing returnable plastic crates can be higher than that of single use packaging options, which may deter cost conscious businesses from making the switch.

·         Some industries and businesses may not be fully aware of the benefits and cost savings associated with returnable plastic crates, leading to a lack of adoption.

·         Established supply chain practices and reliance on traditional packaging may create resistance to change, making it challenging for businesses to transition to returnable plastic crates.

·         A lack of standardized crate sizes and designs can complicate the adoption of returnable plastic crates, as businesses may struggle to find compatible systems or may incur additional costs for customization.

Country wise Insights

Environmental Regulations Driving the Market in the United States

The returnable plastic crate market in the United States expected to expand at a CAGR of 2.8% through 2033.

The increasing emphasis on sustainability and environmental responsibility has driven the adoption of returnable plastic crates in the United States. Businesses are looking for eco-friendly alternatives to single use packaging, and returnable plastic crates align with these objectives by reducing waste and promoting circular economy principles.

The country has various environmental regulations and policies at the federal, state, and local levels that encourage businesses to reduce their carbon footprint and promote sustainable practices. The regulations can drive companies to explore returnable plastic crate solutions.

Efficient logistics and supply chain management have become essential in the modern business landscape. Returnable plastic crates are designed to optimize transportation, reduce shipping costs, and minimize product damage, making them attractive for companies looking to enhance their supply chain operations.

Government Initiatives to Accelerate Market Growth in the United Kingdom

The returnable plastic crate market in the United Kingdom is anticipated to expand at a CAGR of 4.4% through 2033.

The United Kingdom has been actively promoting sustainability and environmental responsibility. Returnable plastic crates are considered a more eco-friendly option compared to single use packaging, which aligns with the efforts of the country to reduce waste and promote circular economy principles.

The government in the country has shown a commitment to creating a circular economy by encouraging the use of recyclable and reusable packaging. Returnable plastic crates support these initiatives by reducing the need for disposable packaging.

Stringent environmental regulations and policies in the country push companies to adopt more sustainable practices. Businesses are encouraged to explore packaging solutions like returnable plastic crates to meet these regulatory requirements.

Agriculture and Horticulture Industries Fueling the Market in India

The returnable plastic crate market in India is poised to expand at a CAGR of 6.5% through 2033.

The agriculture and horticulture industries in India have seen increased adoption of returnable plastic crates for the transportation of fruits, vegetables, and other produce. The crates help protect perishable goods and extend their shelf life.

The growth of organized retail and eCommerce in India has increased the demand for durable packaging solutions. Returnable plastic crates are well suited for product transport and storage in these sectors. While there may be an initial investment in acquiring returnable plastic crates, businesses can achieve long term cost savings by reducing packaging expenses and waste disposal costs.

The ability to customize returnable plastic crates to meet specific product requirements and branding needs is attractive to businesses looking to establish their identity and cater to specific market demands.

Cost Efficiency Spearhead the Market in China

Returnable plastic crate trends in China are taking a turn for the better. A 5.9% CAGR is forecast for the country from 2023 to 2033.

Returnable plastic crates are designed to enhance supply chain efficiency. They are stackable, lightweight, and durable, reducing transportation costs and minimizing product damage.

While there may be an initial investment in acquiring returnable plastic crates, businesses in China can achieve long term cost savings by eliminating the need for single use packaging, reducing packaging costs, and waste disposal expenses.

Collaborative supply chain models, including crate pooling and sharing, have gained momentum in China. The models make it more convenient and cost effective for businesses to adopt returnable plastic crates.

The ability to customize returnable plastic crates to meet specific product requirements and branding needs appeals to businesses looking to establish their identity and cater to specific market demands.

Temperature Controlled Logistics Driving the Sales in Japan

The returnable plastic crate market in the Japan is anticipated to expand at a CAGR of 3.2% through 2033.

Japan has a strong focus on environmental sustainability and reducing plastic waste. Returnable plastic crates are viewed as a more eco friendly option compared to single use packaging, aligning with the efforts to promote recycling and waste reduction in the country

The commitment to high quality standards, particularly in industries like pharmaceuticals, food processing, and electronics, in the country, makes returnable plastic crates an attractive choice for maintaining product integrity and compliance.

The need for temperature controlled logistics in Japan, especially for the transport of fresh and frozen food products, has increased the use of returnable plastic crates with insulation properties. Innovations in crate design and the integration of tracking technologies, such as RFID and IoT, have improved the management and traceability of returnable plastic crates in Japan.

Competitive Landscape

The key strategies chosen by large companies include several growth strategies such as technology development, expansion as well and mergers and acquisitions to surge market share, reach and revenue.

·         In 2023, Bramblesannounced the launch of its new CHEP Fresh Crate, which is designed to reduce spoilage and extend the shelf life of fresh produce.

·         In 2023, Schoeller Allibertannounced the expansion of its production capacity for returnable plastic crates at its plant in Poland.

·         In the same year, TEPSAannounced the launch of its new Ecobox returnable plastic crate, which is made from 100% recycled materials.

·         In 2022, TranPak Inc.announced the acquisition of Schoeller Allibert’s North American business, which makes TranPak the largest manufacturer of returnable plastic crates in North America.

·         In the same year, Gamma Woplaannounced the launch of its new SmartCrate returnable plastic crate, which is equipped with RFID tags to track its location and usage.

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