High Pile fabric (without adhesive) for apparel, upholstery, and industrial application is produced by Pailung’s most recent fabric technology using knitting rather than bonding, which is recyclable and inexpensive.
Leading manufacturer of circular knitting machines Pailung will display its most recent High Pile Fabrics range at ITMA 2023. The Cosy Collection features high-density high pile, two-sided high pile, and three-layer high pile fabrics that are perfect for jackets, gloves, and outdoor and winter clothing.
The knitted high pile textiles have double-sided applications, a high-density structure, and come in a variety of colours and pile lengths. They provide the wearer with a full range of motion and are windproof, warm, lightweight, and environmentally friendly.Up until now, ethical, vegan winter clothing has over-exposed itself to adhesives. Ironically, certain clothing items that are advertised as ethical or vegan may not be They might not be recyclable, the company claims, and end up in a landfill, an incinerator, or the Great Pacific Garbage Patch.
Pailung has created a plush substitute that is ethical and ecological because to recent developments in knitting equipment. It may be produced cheaply without sacrificing the superior quality that top-tier clothing and fashion businesses need.
long-lasting and recyclable
The layers of high pile fabrics are typically sealed together by an adhesive, which makes recycling a challenge. A high pile cloth must first be separated from one another in order to be recycled, and adhesives make this exceedingly challenging.
The layers are knitted together in Pailung’s proposed method, which eliminates the need for adhesives during manufacture. It is possible to choose particular yarn combinations. for recyclable materials, as well as using recycled yarns. The complete High Pile Fabric can be recycled, provided that each layer is also recyclable.
Durability is an additional advantage. The High Pile Fabric from Pailung is knitted, not bonded, thus it has a remarkably long lifespan. Knitted materials maintain their strength through repeated washing cycles in contrast to adhesives, which degrade. The bottom layer prevents snagging and shedding, while the surface keeps a high anti-pilling friction level.
low cost of production
Pailung’s three-layer high-pile fabric is knitted in a significantly less labor-intensive manner than traditional methods, which call for at least one lamination step, two more knitting procedures, and two more lamination steps. Instead, all that is needed to make Pailung’s High Pile fabric are the knitting steps. It saves time in addition to saving labour. and cuts down on power usage.It does not, however, restrict flexibility in terms of manufacturing or design. Designers have a wide range of options due to the kitting machine’s direct control over the length of the fibres on the fabric’s two sides. Additionally, when printing patterns, they won’t transfer to the reverse side of the paper. By controlling the length of the fibre, manufacturers can also reduce the need for further shearing.
similarity to silver knit fabric
High Pile by Pailung may attain a density comparable to silver knit materials. Circular knitting machines are used to create sliver knit fabrics using Pailung’s High Pile fabric technology. The production method accounts for the majority of their differences.
The facial fibres used in sliver knitting to simulate fur are stitched to the fabric using base yarn and a knitting needle. Although sliver knit fibres are challenging to gather, the finished fabric is typically heavier than Pailung’s High Pile. Sliver knit fabrics have longer and denser piles on the fabric surface than most pile jerseys.ITMA 2023
For a hands-on experience with this brand-new, high pile fabric, stop by Pailung’s booth (Hall 2, C101). To sign up for a seminar where you can learn more about Pailung’s Cosy Collection and High Pile fabric technology, scan the QR code below or click this link.