One of the essential steps in the dyeing process is that of dye and chemical preparation. Dyes and chemicals prepared as per the prescribed recipe are likely to yield well coloured fabric. However, when dyes and chemicals are performed manually, several errors can creep into the process. A few examples are:
- Incorrect dosage of chemicals: Operators typically tend to use either more or less than the specified quantity of chemicals during the dyeing process. When less chemicals are used, dyeing is negatively impacted.
- Usage of wrong chemicals: At times due to operator error, even the wrong chemicals may be added!
- Wastage of chemicals: During manual transfer of chemicals, wastage may occur due to spillage.
Color Service automatic dosing systems guarantee fast and accurate weighing of dyes thus ensuring consistently dyed, high-quality end products. These systems are designed to eliminate problems that arise from manual dosing:
- Eliminate over- or under-use of chemicals by accurately weighing the chemicals
- Eliminate the error of picking the wrong chemicals
- Eliminate the wastage of chemicals in manual transfer with automatic transfer of chemicals
- No safety margins required for recipes; average recipe amount can be reduced
Color Service’s range of products includes automatic dosing and dissolving systems for powder dyestuff, liquid chemicals, and powder dyes (in production and laboratory) for dyeing and printing houses. It includes:
- Automation for powder dyes TRS
- Automatic for powder dyes: dye dissolver and weighing SCC
- Automation for liquids – DLV series
- Automation of powder chemicals DAP
Automation for powder dyes TRS
Highest precision: With the ability to weigh as little as 0.01 gram of dyestuff, TRS is the most accurate weighing system available in the market today. A patented scraper ensures that dyestuff is dispensed as very fine particles which ensures perfect control.
Aluminium silos: Long lasting aluminium silos prevent sticking of dye powder due to static electricity.
Modular silos: Block of silos can be chosen with volumes from 90 litres to 450 litres depending on the dye consumption. Possible to add or replace with different capacities depending on future requirements.
Color Service also provides semi-automatic storage and weighing systems for powder dyes:
PESMAN
PESMAN is a PC-controlled scale guides the operator to weigh the correct quantity of dye. It is integrated with a label printer and barcode reader to avoid mistakes in picking the dyestuff.
PATERNOSTOR
PATERNOSTOR is an automatic dosing system for dyeing production that is designed to save space in the dye kitchen. All dye boxes are stored vertically, enabling space savings.
MAGROB is an advanced version of PATERNOSTOR. A robot assists the operator in handling the boxes of dyes.
